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3.8 Spark Plug replacement

Hey, never mind - I was able to replace the plugs this afternoon....I was able to figure this out and didn't need the long hex - I was able to use a 10mm deep well 1/4" drive socket. On a scale of 1 to 10, with one being easiest and 10 being most complex or difficult, I would give this a rating of about 3 with my skillset.

Basically it involved removing the air intake ducting from the inlet box. Removing the six (6) 10mm bolts (that have a hex key hole) that are DOWN in the dee[ holes on the top of the plastic intake plenum. There are two 10mm nuts in the front as well that hold the front part. Then you have to disconnect a few hoses with pair of pliers (they are readily apparent, such as the PCV hose, the throttle body coolant hose, etc), and on the driver's side there 's a wire bundle you need to unsnap from the two anchor points on the manifold.

One CAVEAT: The two bolts at the very back of the plenum, when you loosen them, do not try to REMOVE them from recessed holes. They basically hold down the back and they are not 'captive' in those holes, you can lift them up a bit, and if you drop them they'll disappear down the back of the engine.

Once you get it all disconnected, you only have to raise the driver's side of the plenum about 6" and towards the driver's side a couple of inches. It will give you enough room to access the plugs on the driver's side. The right side plugs are easy to to get to as well.

One done, reverse the procedure. Since this was my first time and I was being slow and methodical, it took me a couple of hours. After doing it once, though, I think it could be done in under an hour, easy.

My Genny has about 75,000 miles and the plugs looked visibly worn and in need of replacement.
 
This doesn't show a whole lot, as I didn't document the process. I may make a YouTube video since there doesn't seem to be ANY for the Sedan...(I know my engine is dirty - living in AZ guarantees that)..also I did dribble out a bit of coolant when I disconnected the coolant hose for the intake there on right side of engine. Too many things going on...but as I posted in another message, when you do this, it's a good time to to look around in there with a borescope.

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Hi Ambush: I am looking for the procedure to replace the plugs in my 2012 3.8L Sedan as well. NOBODY on YouTube has the procedure. I know the top part of the intake plenum needs to come off but I only see to be able to find 6 hex-head holddown bolts that are very recessed down into the upper plenum. Are those the only bolts that need to be removed so I can raise it enough to change out the plugs? I too have the $300 dollar plug-change blues, but have been wrenching my own vehicles since I started driving in 1973.I just did the brakes on my '12 (Local dealer wanted about $700 to do front and back). Can you provide a more detailed description of how you did it? I believe I need some long hex head wrenches (for ratchet).... much appreciated!

QuantumRift
Hey I am sorry I just saw your post. Looks like you got it. SAME thing I went through and used some extra hands. I REFUSED to allow a stealership to help me with this.
Good job man!!
 
Thanks. I hate to call them 'stealership', though, if the shoe fits...LOL... I understand why they charge so much. Look at the facility, and the number of employees they're feeding. But wow, yea, $135 and hour IS steep....

thx,

Q

Hey I am sorry I just saw your post. Looks like you got it. SAME thing I went through and used some extra hands. I REFUSED to allow a stealership to help me with this.
Good job man!!
 
Same story with my 2010 3.8. Dealer wanted $400. I ordered genuine Hyundai plugs from an online dealer in Delray, FL. I have mechanical skills, and replaced mine in about an hour or less. Be sure to blow out the plug holes before removing plugs, and quite a bit of dust and trash may collect. I even got a new upper plenum Felpro gasket, but it was the wrong one, and I just used the old, good one. It wasn't bad at all. The plenum doesn't have to be completely removed, just lifted. That way, a lot of the stuff doesn't have to be removed.
 
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I have a 3.8L AWD 2015 Genesis and was not able to find videos, photos, or anyone explaining how to remove the hardware to gain access to the spark plugs. So I decided to go ahead and do it. It appears to be more complicated when compared to the 2012... I was able to replace the plugs on the passenger side since the intake hardware does not cover it up. However, the driver side plugs is a different story. I was able to remove lots of things and loosen up the "intake bladder" but there appears to be two more nuts that need to be removed all the way behind the intake bladder and next the firewall. I was not able to figure out how to get down there so I gave up... Has anyone figured it out?
 
Not sure why Intake Bladder is what stuck to my head... Genesis call it "Surge Tank" not intake manifold...
 
Yea, I'm not sure how different the 2015 is with regards to plug R&R... :unsure: I wouldn't think it's all that different. The two bolts, if you can shine a flashlight down in there and look, may have hex-center holes, but a thin-wall socket should work as well.

As an addendum, the replacement bolts I purchased do not have a 'hex' center hole in the bolt head. SMH...


I have a 3.8L AWD 2015 Genesis and was not able to find videos, photos, or anyone explaining how to remove the hardware to gain access to the spark plugs. So I decided to go ahead and do it. It appears to be more complicated when compared to the 2012... I was able to replace the plugs on the passenger side since the intake hardware does not cover it up. However, the driver side plugs is a different story. I was able to remove lots of things and loosen up the "intake bladder" but there appears to be two more nuts that need to be removed all the way behind the intake bladder and next the firewall. I was not able to figure out how to get down there so I gave up... Has anyone figured it out?
 
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Not sure why Intake Bladder is what stuck to my head... Genesis call it "Surge Tank" not intake manifold...
Post a photo showing the Tank/Bladder. QR did his, and I just did mine on my 13 3.8. so. . .show us a photo of the tank, etc.
 
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