I had my 2009 V8/Tech sedan at the dealer yesterday for the brake TSB campaign and an oil change. It didn't take them long for both jobs. The brake pedal feels about the same to me, braking performance is similar too. If anybody feels their pedal got softer after the TSB I'd bet their dealership allowed some air into the brake lines or left a bleed port loose. The TSB procedure does NOT have the dealership drain the system (i.e. filling it with nothing but air) and then re-fill it with DOT4. Instead, the TSB procedure specifies topping off the brake reservoir with DOT4 fluid and then pumping the brake pedal a certain number of times while the brake bleeder port (at one
wheel/brake caliper at a time) is open, thus pushing the new DOT4 into the system and the old DOT3 out. More DOT4 is added, keeping the reservoir topped off. If air gets into the system, it's because:
a) the dealership didn't follow the TSB and instead drained the system first and then didn't do a correct/proper bleed job when the filled it with DOT4.
b) the dealership let the reservoir fluid level drop too low so air got sucked into the master cylinder and from there was pumped throughout the system. Just plain sloppy mechanic work. When bleeding brakes there must ALWAYS be fluid in the reservoir!
c) the brake pedal was allowed to rise while the bleed port was open and exposed to air... sucking in air directly into the caliper. Again, a sign of a careless/sloppy mechanic.
d) If the caliper bleed port is unscrewed too far, or is sloppy/loose, air can actually sneak past the threads and get into the caliper. I see this a lot on older cars; a simple work-around is to smear a little gasket sealer (e.g. "Ultra Copper") around the base of the bleeder port (like caulking a leaking house window).
e) air was in the system previously and had a chance to collect into bigger (more squishy) bubbles thanks to all the brake fluid motion.
On my Genesis I've always wished the pedal had less initial travel before really doing anything; the soft pedal caused by the adaptive braking function's default "easy stop" mode annoys me. I end up quickly pumping the pedal one time (getting the adaptive braking into the "hard or panic stop" mode) then using it normally to get braking feel more like my other (much older) cars. I've driven new cars with even softer/more-travel brake pedals which always makes me panic - I can't get used to the delayed brake application that makes me think "brakes just failed!" Most new cars are set up similar to the Genesis: a fair bit of pedal travel and not a whole lot of force. Just not my preference. At least the TSB didn't make it worse.
mike c.